Provides digital electrical complete equipment solutions, aiming to build a solid line of defense for safe production.

• Combines electrical design software with cabinet manufacturing to optimize design and costs.

• Provides high-protection level cabinets that meet the specific needs of the industry.

Introduction to DongAn Group's Solutions for the Petrochemical Industry

【Background】

As a vital pillar industry of the modern economy, the petrochemical industry features large economic aggregate and massive industrial scale, occupying a pivotal position in the industrial economic system. Although its industrial chain has been gradually improved with technological advancement, the integrated application of digital technologies in production processes remains insufficient, and relevant application scenarios still need further exploration.

In addition, the petrochemical industry involves a wide range of flammable and explosive substances, as well as high-temperature and high-pressure equipment. Accidents caused by facility failures still occur from time to time. As a relatively high-risk industry, product safety is of paramount importance.

As digital transformation gains widespread attention among enterprises, empowering safe production through digital technology has become a new approach to ensuring operational safety. Against this backdrop, DongAn Group integrates the safety of complete electrical equipment with innovative products and digital technologies, committing to building a solid safety defense line for production in the petrochemical industry.

【Case Introduction】

A well-known petrochemical enterprise lacked standardized electrical design solutions, resulting in a disorderly mix of component brands, inconsistent wiring methods for complete electrical assemblies, poor product uniformity, unstable quality, and potential safety hazards.

Through long-term cooperation with world-class enterprises, DongAn Group has accumulated extensive experience and in-depth understanding of the process requirements and special demands of the petrochemical industry. Tailored to the customer’s actual conditions, the Group formulated a complete set of operating standards and inspection system (SOP), ensuring the reliability and stability of product quality through standardized processes and management systems, and winning high recognition from partners.

Solutions and Advantages of DongAn Group

1. Digital-driven Whole-process Operation to Realize Full Lifecycle Product Management

Leveraging DongAn’s self-developed electrical collaborative design software and DFM process prototype design software, the Group adopts standardized and modular design concepts to optimize product cost structure and improve overall design efficiency and accuracy.

A unified data chain runs through every link of design, production and procurement. Digital technology empowers lightweight design by solidifying design capabilities, enables refined production by digitally managing production details, and supports batch procurement by underpinning the procurement system, ultimately achieving simultaneous cost reduction and efficiency improvement.

The intelligent simulation function of DFM design software enables automatic layout and wiring both inside and outside enclosures, automatic calculation of wire gauge and cable length, and automatic generation of key production data and charts. It connects seamlessly with digital systems such as ERP, MES and PLM, and supports automated processing and production of on-site materials including guide rails, cable ducts and wiring harnesses.

Through DongAn Group’s intelligent digital tools, customers can achieve a closed-loop design and production workflow with multi-system collaboration. Operational results are fed back to iterate and optimize design. Driven by digitalization throughout the whole process, full lifecycle management of products is fully realized.

2. Standardized and Streamlined Electrical Operations to Sustain High Product Quality Standards

DongAn Group boasts two core businesses: high-end industrial control enclosures and cabinets, and automation system integration, with profound experience in production craftsmanship and manufacturing process management.

Different from the traditional mode that relies solely on skilled workers to wire according to schematic diagrams, DongAn Group adopts front-end electrical design software. Based on automatically generated component layout drawings, BOM lists, wiring harness schedules and connection tables, all procedures including component installation, wiring and inspection are completed in strict accordance with SOP specifications, greatly boosting production efficiency and product quality.

3. Supply Chain Integration to Further Reduce Costs and Improve Efficiency

Drawing on the resources of DongAn Group’s collaborative procurement and supply chain platform, the brand portfolio of electrical components and auxiliary materials is further sorted and integrated. On the premise of guaranteeing product quality, overall costs are gradually optimized, while unnecessary procurement lead time is shortened, effectively improving overall production efficiency.

DongAn Group is committed to building a digital ecological value chain for electrical system integration that covers every link of customers’ production. With efficient design, intelligent simulation, refined production and batch procurement, the Group empowers enterprises and accelerates their digital transformation.

The petrochemical industry is a fundamental and pillar sector of the national economy. Under the dual-carbon strategy, industrial transformation, upgrading and high-quality steady growth will become the core development focus of the industry. With the in-depth application of the Industrial Internet, petrochemical enterprises are actively embracing digital transformation empowered by industrial Internet technologies to cope with market changes and industrial challenges, and advancing toward green, low-carbon and innovative development through practical implementation.

DongAn Group will continue to cooperate with the petrochemical industry to jointly advance digital transformation and new industrialization, build a smart industrial ecological system, pursue continuous innovation, and support the high-quality development of the petrochemical industry.